A concrete plant, also known as batching plant, is a plant that combines several components such as sand, rock, and cement with water to form concrete. The main components of the concrete plant is a concrete mixer. Various varieties of a concrete mixer such as the single-shaft mixer and a two-shaft mixer are the most common though there are other types.
Powerful engines feature such as pressure driven horsepower motors ensure that the concrete is mixed in the correct ratios of cement, sand, and water when it comes to the twin-shaft mixer. The inclined mixer offers a relatively large proportion of the concrete mix thus making it very essential in construction sites requiring a large amount of concrete at once.
Types Of Concrete Plants
The dry concrete plant(planta de concreto seco) usually has a feed rail in which after the weighing of the concrete individual components such as the sand, gravel, and cement on a scale using digital scales the materials are channeled to the mixer via this chute. Note all components are channeled separately. While these are being discharged, water is simultaneously changed using the same fed rail into the mixer.
The rotary drum then rotates these ingredients several times and these may vary depending on the amount of the ingredients used. A portable Concrete Plants will actually do the mixing while transporting the concrete to the construction site thus saving time and reducing the cost of transporting the raw materials.
On the other hand, a wet concrete plant mixes all of the components usually in a central place of a concrete mixer. This ensures the simultaneous flow of work since no delays caused by waiting for one component to be fully discharged. These components are then mixed on their way to the workplace.
Differences between the dry and the wet mixer.
A central mixer is the only difference between the dry and the wet mixer. While the dry mixer can provide a more uniform blend in less time, there is the usually greater standard deviation of tensile strength due to the mixing discrepancies such as changes in drum operating conditions. The main advantage is that its concrete output is relatively larger although this is offset by its relatively low-quality concrete production.
For central concrete plants, all ingredients are discharged at the same time to the mixer. This ensures that quality control starts at that point. The main advantage in this type of plant is that the quality of the concrete generated is of very high quality though the output is not as large as that of the dry mixer.
Automation and control
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With advancement with construction technology, Some concrete plants are combining the dry and wet properties to increase yield and maintaining the accepted standard quality of the concrete(mixer de camion). Such concrete plants using the dry and wet mixers can be customized to be mounted on mobile trucks or built on a large construction site. These concrete plants can also be automated using a computer program thus they can be operated by remote control systems or manually in the control cabin.
Modernized concrete plants have a computer control system. This kind of a control system will ensure an efficient and effective mode of ingredient measurements and this ensures that the correct ratios are used thus quality concern. Remember the proportion of each component determines the quality of the concrete thus accurate measurements ensures the end product is of high quality.
Moisture sensors measure the water content of aggregates thus in case the concrete is hardening off before reaching the site the automated water systems adds the correct proportion of water thus maintaining the correct water content of the concrete.
Mobile concrete plant.
Mobile concrete plants dispensing station can be disassembled and assembled within a week before the construction has begun this makes them a better option for many constructors since they can be used in many construction sites. They are a very efficient, reliable and economical device for the production of concrete on large bases on the site. Portable concrete plants are typically the best choice for temporary or even stationary projects.
Different types of concrete installations are available for different applications. Always choose a company with experience in manufacturing of quality concrete plants such as the automated and portable concrete plants which offer the best quality and efficient concrete production for your construction